EWM Warehouse throughput

Struggling to optimize your warehousing throughput? Speeding up operations while reducing material handling is the key to increasing efficiency and keeping customers delighted. Follow along for a brief overview of the top-performing SAP WMS strategies guaranteed to elevate your warehousing capabilities and boost your supply chain’s success.

The Costly Challenges of Low Warehousing Throughput:

Warehousing is an industry that is constantly evolving, and one of the most significant challenges that leaders in this field face is the complexity of the processes & systems involved. Inefficient routing, suboptimal storage allocation, manual data entry errors and excessive material handling can hinder eff orts to speed up warehousing operations while reducing material handling.
Optimizing warehouse throughput is paramount for the efficient functioning of any warehousing operation. Throughput optimization refers to the efficient movement of goods through the warehouse, from the time they arrive until they are shipped out. Investing resources in optimizing warehouse throughput is essential for leaders who want to achieve high productivity levels, reduce costs, and ensure customer satisfaction.

One of the main risks of failing to optimize warehouse throughput is decreased productivity. When goods are not moved efficiently through the warehouse, delays can occur, leading to decreased productivity levels and lost revenue. Additionally, inefficiencies in the warehouse can lead to increased labor costs, as employees spend more time moving goods around.
Another critical risk of failing to optimize warehouse throughput is decreased customer satisfaction. Customers expect timely and accurate delivery of their goods. When delays occur due to inefficiencies in the warehouse, customers may become frustrated and choose to take their business elsewhere.

To avoid these risks, warehouse leaders must invest resources in optimizing warehouse throughput. This can involve implementing new technologies and processes to reduce inefficiencies, training employees to work more efficiently, and continuously monitoring and analyzing warehouse operations to identify areas for improvement.

High Performance WMS Strategies for Optimizing Warehouse Throughput:
High Performance SAP WMS Strategies: Unlocking the Power of Warehousing for Logistics Excellence

Lets delve into real-world strategies that leverage the best of SAP’s Extended Warehouse Management (EWM) Solutions to unleash the full potential of your warehouse operations.

Dynamic Inbound Routing:

The most efficient inbound processes are achieved through intelligent routing. By using sophisticated algorithms and real-time data, this strategy ensures that products are directed to their intended destination with pinpoint accuracy.

Clustered Putaway:

The focus is on optimizing Putaway process with real life resource flexibility. Organizing items based on shared attributes promotes efficient allocation of storage, minimizing congestion and streamlining putaway.

RF-Enabled Processes:

Utilizing Real-Time Data to Enhance Warehouse Efficiency. The implementation of RF technology enables automation, reduces errors, provides instant updates, offers live inventory views, and facilitates intelligent decision-making.

Process to Override Bin on Putaway:

At the core of optimizing space usage and minimizing unwarranted movements lies flexibility. Empowering your staff to override preconceived storage bins, when necessary, can help achieve these goals.

Fixed Bin Replenishment:

Maintaining optimal picking efficiency is critical important to optimizing warehouse performance. One way to do this is by ensuring automated replenishment of picking locations, which reduces downtime and promotes seamless operations.

Full Pallet Picking:

Experience optimal efficiency when fulfilling bulk orders by maximizing full pallet picking for customers and significantly reduce double handling of the material and avoiding repacking of material.

Task Interleaving:

Strategic mixing of different SKUs can optimize picking and putaway sequences, resulting in reduced travel distance and order errors. It’s crucial to balance efficiency with order accuracy.

Building Pick HUs for Direct Shipment
The objective is to optimize efficiency and enhance customer satisfaction by constructing pick handling units that enable direct shipping to customers, ultimately decreasing handling and shipping duration.

Zero Stock Check and Pick Denial:

To ensure dependable inventory tracking, it’s essential to establish inventory management procedures that employ real-time data to mitigate errors and discrepancies. These functions ensure high level of inventory accuracy with significantly lower efforts

Shivaji Patil

SAP Warehousing Platinum Advisor